ISO 9001 certified plastic engineering
Injection moulding.UK based since 1982.
Design, tooling, moulding and recycling under one roof in Aylesbury, on presses from 100 to 600 tonnes.
01 / Capabilities
One facility.
Every stage of the part.
01Injection moulding
Billion and Haitian presses from 100 to 600 tonnes, moulding parts from 1 gram to 4 kilograms in PC, PP, GPPS, ABS and nylon.
View injection moulding02Tool manufacture
New tools sampled and trialled before production starts. Tools from other moulders transferred and back in production in Aylesbury.
View tool manufacture03Design and prototyping
Start from a drawing, a CAD file or an idea. We advise on material, wall thickness and tooling. Prototype parts come before any tool is made.
View design and prototype04Secondary operations
Printing, welding, assembly and packing happen on site, so parts leave the factory finished.
View secondary operations02 / Services
Our services
Injection moulding
Precision parts made at volume, with tight tolerances and a finish that holds up batch after batch.
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Tool manufacture
Production tools designed, built and trialled. Or move your existing tool to Ertone.
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Design and prototype
Design advice and prototype parts, so the final part works first time.
View serviceSecondary operations
Print, weld, assemble, pack and dispatch, so parts leave ready to use.
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Closed loop recycling
We collect used and damaged products, recycle them and mould the material into new parts.
View service03 / Process
A single engineering thread from drawing to dispatch.
One team owns your part throughout, with no handovers between design house, toolmaker and moulder.
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Step 01
Engineer review
Your drawing, sample or concept checked by an engineer.
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Step 02
Quote
Price and lead time, with advice on material and tooling.
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Step 03
Production
Tool built and trialled, then parts moulded to drawing.
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Step 04
Finish
Parts printed, welded, assembled and packed for dispatch.
04 / Industries
Industries we
work with
Aerospace
Trolley trays, galley drawers and meal trays supplied to UK airlines for over 30 years.
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Construction
Housings, end caps and fixing clips made to suit your building system.
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Automation
Small precision parts that keep automated systems running smoothly.
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Sports
Durable, lightweight parts for sporting equipment, accessories and fixtures.
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Defence
Housings, enclosures and trays made to specific material and performance requirements.
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Hospitality and catering
Trays, containers and reusable drinkware made for daily service, printed with your logo.
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